Devilboy - sorry, was on vac in Punta Cana.
On the horizontal, i'd say the rock is about 10lbs.
On the angle, it can cary quite the load because of additional angle support.
As for pvc size, i think it was 1-1/4. I don't think guage should matter because depending on how far you extend on the horizontal, your main concern will be gravity, not so much the flex of the actual pipe.
The ties won't break, I used 2 ties per rock and the rock is pretty light as it is. Besure to use the ties in locations that you will see little of them.
(ie. don't drill a hole right in the middle of the rock, try to drill closer to the sides so you don't see a huge strap). Try to find rock that fits good and use the ties just to keep the rock from shifting. I think i only used ties on front rocks. On the top, the rocks are just sitting on their own.