Well, I realize it has been 7 months, but I finally had time to get back to this project over the long weekend. I am still not done, but knocked out building the distribution panel for all of the Meanwells, setting all of the amps on the drivers, and building the fixture to hold the heat sinks. All that is left is to layout the remaining two sets of LEDs and wire them to the power panel. I think I will also need to build a circuit to extend the 10V dimming signal from the Digital Aquatics ALC unit to the Meanwell ELN-60-48D drivers. I am told these drivers pull a fair amount of juice from the ALC and won't be able to drive the six blues with one channel. I might be able to drive the three whites. Another option would be to drive the 3 royal blue drivers and 3 white drivers and just use a 10V power supply to turn on the blues.
Here are some pics:
LED Fixture:
I used two 4' elbow pieces from ACE and just drilled through the heatsinks and the elbow in order to use #6-32 screws to bolt the hole thing together.
Fan Clips:
I made these Fan clips by bending a piece of aluminum. It grips tightly, so I don't think I need to use thermal epoxy to secure it in place (my original idea). I like that they are not too obtrusive.
Hanging Brackets:
I already have wires hanging for my current fixture, so I made these hanging brackets from a piece of cut elbow. The are secured the same way the heatsinks are but here I use #8-32 2" screws. For the wire, I drilled two holes in the elbow and used 1/16" wire and ferrules. The hole fixture only weights about 10lbs.
Power Panel:
This is a 27"x10" white board with the Meanwell drivers, Digital Aquatics PC4 power strip, and the ALC which provides the 0-10V dimming input from the ReefKeeper controller. My plan is to chain all of the RoyalBlues into one plug, all of the Blues into on plug, and all of the Whites into one plug. Then stagger when these three turn on. I am hoping there is no issue with the inrush current. I did a test and it seemed to be OK, but I realize it is somewhat random as it depends on what phase the power is at when the initial capacitor charging happens.