Well, I finally pinned myself down and got the sump/refugium installed. Took the better part of the day to be sure I did things right. I started out by heating & areating two 5 gallon buckets of salt water made 2 weeks ago. I'd put the unit in the tank yesterday, and my 2.5 gallon ATO reservoir, as a "fit test". I thought I'd better make sure my measurements were correct before pulling everything out of the back compartments (ATO sensors, Remora skimmer, and media basket). Removing that stuff and cleaning it up was a major job in itself. I'll miss the Remora - it has always done a great job of skimming. But, I'm hanging on to it just in case I ever remove the refugium for some reason.
Early on in today's tank work I did what I have always been afraid I'd do. I took off my glasses and set them on the carpet next to the tank. You guessed it - I got up and stepped on my glasses and pretty much flattened them! If you've ever seen the movie The Christmas Story, you can sympathize with me in that I felt just like Ralphie when he dropped his glasses and stepped on them. More than a couple 4 letter words spewed from my lips. Thank goodness I was able to bend the wire frames back into shape and get the lens that popped out back in place. Can't even tell they got stepped on - phew!
I then filled the sump/fuge with the aged SW, and hooked up the fittings and tubing for the siphon and return pump, and sucked the air out of the U-tube and equalized the 2 chambers. Said a tank prayer and started the return pump and everything seemed OK, but I had to adjust the flow on the return pump a few times, and finally turned it all the way down. And the noise was totally awful! A loud, repetitive sucking/gurgling noise that drove my wife upstairs, and she could even hear it up there. I was at the point of shutting down and undoing everything till I decided to try the Lifereef suggestion of inserting airline tubing down through the overflow pipe and pushing it almost all the way down to the sump. It worked! No noise at all now, other than a barely noticeable trickle noise as the water enters the first chamber of the overflow box. In fact the tank is now quieter than it has ever been! The water pouring out of the Remora use to make some noise, but now I the tank is almost silent.
Here's the unit running. My old CPR HOB refugium light fits perfect across the tank, and the lip on both ends keeps it in place very well - the light is quite bright. I still need some chaeto & rock in the refugium section. The Tunze ATO sensors are on the front left, Tunze 9002 skimmer in the right section. I placed bags of SeaGel (carbon and Phosguard mixture), and Purigen, under the bubble trap sponge on the left:
With my ATO reservoir in place:
The return fitting and Lifereef siphon in the back. That tubing on the left is some excess airline tubing (silencer) that I didn't cut off - I took the excess and routed it through the 3 holes left for the RSM hinge - keeps it nice & tidy:
Now I'm keeping my fingers crossed that the Tunze skimmer will start skimming soon. I'll have the fuge light on the same timer that my moonlights are on, so the chaeto can do it's thing on a reverse light cycle.