So first things first.
1.) Assemble the outer walls and bottom. So this step doesn't sound to hard right.... WRONG!!! Let's see you try to hold five pieces of acrylic with two hands. Ok so most of you have probably gone through some thing like this before, so you know what I am going through. After an hour and a head ache later
I decide to think outside the box. How can I hold this thing together in order to glue it. LIGHT BULB (someone should upload a flashing light bulb smiley) Rubber bands and scotch tape.
2.) So now that I have outsmarted the average sump everything goes pretty smoothly. I finish gluing the shell of the sump in about 30 min. No pic of this process, sorry. 8 hours later the glue is cured and my house smells like a nail salon and I have another head ache I start assembling the compartments of the sump. I have approx. 30 inches to work with I need an inflow, an outflow, a refuge, a bubble trap and some where to store extra filter media. The measurements of the sump are 30"L 14"H 12"D. I decide to use 12" for the refuge compartment, 7" for both the inflow and return compartments, and 3" for the bubble trap.
3.)I used a mag drive 750 for my return pump and 3/4" vinyl tube for my overflow and return pluming giving me around 550 gph flow rate from my return along with a koralia 3 gives me great flow and currents in my DT Since my tank was not reef ready I had to get an overflow box I found one for 40 bucks at drsfostersmith
I now had to figure out how to make sure that all the water that is returned is filtered I built this "divider". It is completely removable so when I need to clean the pump filter or maintain the pump the way it's designed it collects the water running from the refuge and forces it to flow through reef rubble and other media. I also added some miracle mud and a few handfuls of cheato
So there you have the rebirth of my tank. Let me know what you guys think about all the improvements.