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DIY For all the Do-It-Yourselfers out there

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Old 02-25-2008, 09:06 PM   #16 (permalink)
framerguy
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Re: Overflow hole size??

To cut the hole bigger in acrylic you could also try a router with a straight cutting bit. Draw the circle you want to cut and be VERY careful to trim close to the line and keep a firm grip on the router. I have done this many times. The hole won't be perfectly circular but the gasket makes up for a lot. Gluing another piece of acrylic over the hole then redrilling a larger hole also works. If you glue the piece well enough you could leave it in place and put the bulkhead through both pieces. I have also done this successfully.
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Old 02-25-2008, 11:19 PM   #17 (permalink)
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Re: Overflow hole size??

I used hole saw drill bits. They work well too. I clamped a piece of wood to the other side of it to support that area and it helped to cut down on burrs on the other side.

Just go nice and slow...
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Old 02-26-2008, 12:03 AM   #18 (permalink)
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Re: Overflow hole size??

Speaking of going slow. JoJo never made it back after dinner! At least the Man has his priorities down!
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Old 03-01-2008, 03:14 PM   #19 (permalink)
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Re: Overflow hole size??

i know i'm really late on the pics but here they are





also, i would like to drill holes into the back of the tank but the tank has a blue acrylic sheet siliconed or glued to the back glass. is there any special instruction to drilling through both at once, or would i have to remove the acrylic before drilling the glass?
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Old 03-01-2008, 09:49 PM   #20 (permalink)
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Re: Overflow hole size??

I can't think of a reason you can't just drill through both.

How did you drill your tank? What did you use?
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Old 03-02-2008, 08:36 AM   #21 (permalink)
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Re: Overflow hole size??

Quote:
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Speaking of going slow. JoJo never made it back after dinner! At least the Man has his priorities down!
what can i say, my wife has found a way to get me off here.... atleast for temporarily.
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Old 03-02-2008, 08:40 AM   #22 (permalink)
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Re: Overflow hole size??

terry,i was thinking i could drill through the acrylic(inside) first then it would act like a template while drilling through the glass, any thoughts?

i didnt drill the tank, i bought it used and that guy bought off his dads friend so he wasnt sure either.
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