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DIY For all the Do-It-Yourselfers out there

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Old 11-06-2006, 06:28 PM   #16 (permalink)
PhilOlsen
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Re: Covering a Metal Stand

I used piano hinges that were galvanized, I ground off the coating in a couple spots for the weld to hold, on both the stand and hinges, welded and then primed with automotive epoxy primer so there was no chance of rust. I had the front panel extend just past the sides so no seams showed in the front. I dont have any pics, I got rid of that tank years ago. After I burned out the grain (which looks awesome) on 1 side I put a couple coats of a clear varnish on the whole piece including edges. When it was done it looked better then any produced stand and the water would not penetrate the wood at all, it even beaded up on the occasional spill and it was set up for almost 3 years and NEVER showed any sign of rust. Just remember the prep work is the key. As for warranty, any mods including powder coat will void most warranties so anything you do may create a issue, but how many stands get returned with a defect? If there is no issue now, there prob. never will be.
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Old 11-06-2006, 06:51 PM   #17 (permalink)
TDEVIL
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Re: Covering a Metal Stand

Quote:
Originally Posted by jrf1175
Thanks for the link TDevil...

Powder coating is interesting and will look into it. Not sure what costs associated with that would. be.
you might see if the company/person building your stand could do it so the stand would still have a warranty or maybe they will work something out w/ someone they know to get this done.

either way you go, paint or powder, it will still look great

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Old 11-06-2006, 08:40 PM   #18 (permalink)
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Re: Covering a Metal Stand

another option is truck bed liner, this can be sprayed on by an auto body shop.
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Old 11-12-2006, 10:00 PM   #19 (permalink)
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Re: Covering a Metal Stand

What I've done when I build covers for metal stands for friends and customers is (if they have the room) attach some casters to the sides where I'd make the frame a bit wider, and then use magnets (from Lee Valley or Rockler - the strong ones) to attach the plywood frame to the stand.

This makes the frame easy to move when you need to work on your sump/skimmer and such.

To make it look nicer, I also add trim to the outer side of the plywood to make it appear as if there were doors.

Otherwise, just make sure to coat the inside with spar urathane, or you can get a sheet of 4'x8' laminate from Lowes or another building store for ~$20 and cut that to size and use epoxy to bond it to the inner side of the plywood. Then make sure to silicone all joints. This will keep it from warping.

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